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  • The Sanding Disc Shuffle

    Using 2It's not a new dance craze. The Sanding Disc Shuffle is the process of working through the grits with hook and loop sanding discs. I typically start with 80 or 100 grit, then move on to 120 or 150, and if needed will work up to 220 or 320.

    Long time readers of this blog know that we are big on dust control, so properly aligning the holes in the sanding disc with the holes in your Random Orbit Sander does make a difference. But when sanding a large number of parts and swapping sanding discs as you work through the pile, this can eat up a lot of time. There is a pretty easy way to help automate this process.

    Mark the Sanding Disc holes Mark the Sanding Disc holes

    It is nothing more complicated than a board with some strategically placed dowel pins. The pins hold the sanding discs in place but also function as guides for the sander, insuring hole alignment with every sanding disc change. Start by ripping a plywood scrap a bit wider than your sanding disc, in this case, 6 inches wide for 5 inch sanding discs. Cross cut it to accommodate two or three sanding discs side by side with a bit of space between. This one is for two discs so it ended up 12 inches long, a three disc version should be around 18 inches.

    Drill a hole for the dowel Drill a hole for the dowel

    Lay the discs out and mark the center of two holes in each disc, then drill 3/8" holes in those locations for a short section of dowel. Glue dowel segments in place so that they protrude only about 1/4 inch above the board face.  Taper the top ends of the dowel pins to insure that the sanding discs and the sander can drop smoothly over them. And that is all there is to it.

    Easily put the sanding disc on the Sander Easily put the sanding disc on the Sander

    In use, a sanding disc of each grit being used is placed over the dowels with the hook and loop side up. When switching grits, one disc is peeled off the sander and placed in it's spot back on the board, then the Random Orbit Sander base is lowered onto the dowels holding the next grit in order. The dowel assure the holes in the sanding disc are perfectly aligned with those on the sander and you can get right back to work. On a big sanding job, you should find this trick saves a lot of time and improves your dust collection as well. And no more need to bend over retrieving sanding discs that get knocked to the floor!

    We hope you find this tip useful and encourage you to share with us your tips. You can contact us by commenting here on the blog, our Facebook Page, or via Twitter. -2Sand.com

     

  • Hanging Sanding Belts

    Hanging Sanding Belts Hanging Sanding Belts

    Having designed and built the hangers for my sanding disks, the next objective was to organize and store my sanding belts. These shown are sized for Porter Cable's 371 belt sander. Larger belts will work on the same system adjusted in size for whatever belts you use. Originally, I was planning to have a simple horizontal piece with slots to slip the belts into, but found that they did not always stay put, especially when the sanding station was being used or moved.

    Sanding Belt Holders

    Sanding Belt Holders Sanding Belt Holders

    I tried to keep it very simple. A 1/2" ply rib attached to a 1/4" masonite hanger plate holds the belts while a 1/2" cap strip overhangs at the top to keep the belts from slipping off. Since the cap strip keeps the belts in place via gravity, you can size the ply rib short enough to make removing the belt(s) easy. Too long and it is hard to remove the belts, but too short and they can curl when not in use. Build a sample for your belts to get the right proportions before making a bunch of them.

    Organized wood shop Organized wood shop

    Note that I kept the hanger plates fairly narrow. I wanted them wide enough to hang flat on the pegboard, but not so wide that too much space was wasted. I also rounded the edges of the cap strip to make getting the belts off easier. These were simple to make once the dimensions were worked out, and I made up enough to store each grit that I keep on hand.

    I am designing these as I go, figuring out what will work with the sanding station I laid out in the first post of this series. I certainly invite you to add your thoughts or send along ideas that have worked well for you. Please feel free to add your comments here on the blog, on our Facebook page, or via Twitter. Let us know what you think!  -2Sand.com

  • Sanding Small Mouldings

    Sanding Small Mouldings

    Sanding small moldings is always a challenge. Smoothing the wood without disturbing the detail can be tough. One method I have used in the past is an old idea that still works, the deck of cards.

    Sanding Small Mouldings Sanding Small Mouldings

    A standard deck of playing cards can conform to the profile, and hold the profile as you sand. Drop the deck edge on to the moulding, and the individual cards will rest on the moulding. Clamp or hold them tightly, then wrap a piece of sandpaper around the deck to sand the part.

    Obviously, this works best when the backer on the sandpaper is thin and flexible. You can also improve the fit by rolling and unrolling the paper to loosen the backer making it more flexible.

    What tricks do you use for profile sanding? Share them with others by commenting here or on our Facebook Page.

  • Quality Shows (especially with stain)

    Not all grit sizes are created equal, and as with most things, you get what you pay for with sandpaper.  The grit number indicates the size of the particles used to abrade the surface, but the more consistent the size, the fewer "high points" there will be.

    Sandpaper "scratches" the work surface to reduce irregularities and high spots. If all the scratches are the same depth and width, the result looks smoother than before.  A few particles that are larger than the rest will scratch more deeply into the surface leaving marks. You might not even see these marks, but you can bet that staining the part will highlight every one of them.

    Separating and sorting the abrasive particles when making sandpaper requires care, and that costs money. Cheap brands are likely to cause frustration and rework, so be careful about the sanding supplies you choose.

    But we all find ourselves under the gun and sometimes the only sandpaper available is an unknown quality. Here's a tip: Run your sander lightly on a clean section of concrete floor or wall. This "pre-wear" will tend to knock off the high points first, leaving a more level surface for sanding. Try it, it works! Check out the different types of sandpaper sheets we carry! Our other blog about types of sandpaper will help you decide between silicon carbide sandpaper and aluminum oxide sandpaper! We can also provide you with custom sandpaper sheets, discs, rolls, and more, with various grits, widths, etc.

  • Abrasive and Sandpaper Types

    Sandpaper Types Sandpaper Types

    Many, many materials have been used to make sandpaper. As discussed before, ground glass was one of the early commercial grits, which is why the English still refer to "abrasive sheets" as "Glasspaper".

    Aluminum Oxide Sandpaper

    Today, there are a number of standard materials used to make sandpaper. Perhaps the most commonly used to make sandpaper, and most likely what you will find at hardware stores and home centers, is aluminum oxide sandpaper. It is commonly used for sanding wood and metal. Garnet can also be found although it is not as common. It is traditionally preferred for woodworking and you may hear older woodworkers refer to "garnet paper".

    Silicon Carbide Sandpaper

    Silicon Carbide Sandpaper is pretty common as well. You'll recognize it as the black "wet/dry" sandpaper, with a plastic sheet backer. Very fine grades of sandpaper may use chromium oxide, usually in 600 grit or finer.

    The sheets shown above are Aluminum Oxide (tan), Garnet (red), and Silicone Carbide (black).

  • American vs English Woodworking Dictionary

    We had mentioned on Facebook and Twitter that the English still refer to sandpaper as glasspaper, since the first commercially viable sandpaper made used ground glass as the abrasive.

    Remove rust from tools Sanding to Remove Rust

    This quickly led to a spirited, if slightly tongue in cheek, conversation of the many differences between American woodworking terms and English terms for the same things:

    "Kari Hultman I wondered about that. Glass paper is referred to in the book I'm reading: The Essential Woodworker.
    2Sand Kari, I had seen the reference too, and so I looked it up. It is funny how many terms are different between English and American woodworkers. They refer to "cramps" which we call clamps!"
    And then Kari added the terms "Rabbet and Rebate".
    Rick Waters piped in with:
    "Rick Waters American=Planer, English= Thicknesser and,  American:=Jointer, English=Planer"
    So, what terms have you come across to add to our dictionary? Please feel free to add your comment here, or jump in on Facebook or Twitter. Don't forget to browse our website for sanding discs, sanding belts, and other sandpaper products.
  • Sandpaper, Abrasives, and Sander History

    Sandpaper and Abrasive Sheets

    While "sandpaper" is the generic term for abrasive sheets, it obviously does not describe all the various types of sanding supplies available! Sanding sheets may be paper, cloth, plastic film, fiber (similar to fiberglass) and now even mesh, as in Mirka's Abranet products.

    Sandpaper Sheets Sandpaper Sheets

    The thickness (or "weight") of the paper backing is rated on a scale A through F, with A grade being the lightest. Cloth backing is rated J, X, Y, T and M with J the lightest.

    When choosing an abrasive sheet, these ratings help you figure out what backing will best suit your needs. For sanding flat surfaces, a stiffer backing will help prevent digging in, or rounding over the edges, while a lightweight backer should be chosen to wrap around a profile sanding block to smooth moldings.

    While it is important to choose the right sheet for the job, if you find yourself with the wrong backer for the task at hand, here are two tips:

    1) Lightweight sanding sheets can be bonded to a heavier backer to improve it's performance and durability sanding flat surfaces.

    2) Heavier backers can be "broken down" and made more flexible by rolling and unrolling the sheet into a tight tube shape. The many fine creases created will make it more flexible.

    History of Sanders

    Prior to the advent of random orbit sanders (read sanding discs), sandpaper was primarily sold in rectangular sheets, with 9 x 11" as the standard size. Why does this matter? Well, when electric sanders became available, they typically came in two sizes: half sheet sanders and quarter sheet sanders.

    The great big silver Porter-Cable sander of old, the 505 was a half sheet sander.

    Porter Cable 505 Sander Porter Cable 505 Sander

    and the Porter-Cable 330 was a quarter sheet sander.

    Porter Cable 330 Sander Porter Cable 330 Sander

    Knowing that these sanders were half or quarter, determined the pad size and that you could get two or four usable pieces of sandpaper for your sander from each full sheet purchased.

    Before you decide this info is no longer important, bear in mind that pad sanders like these still hold a place in many professional shops. When used properly, they excel at sanding door panels and can get much further into the corners than any rotary sander can.

    Admittedly, this may or may not be usable info for you personally, but we believe that the more you know, the better decisions you can make.

  • Easy Hole Sanding

    Hole Sander BeautyOver the years of this blog, we have shared a number of shop-built sanding devices including sanders for the lathe, and various rotary sanders for drills such as our flap sander that uses sandpaper rolls. This month, we are dealing with how to get your sanding supplies inside various-sized holes.

     

    Recently I was making pierced gallery rails on my CNC. The rails came out quite well, but I needed an efficient method for sanding inside all of the circles in the rails. My first thought was one of the drum sanders from my set, but they were too big. The obvious solution was to wrap sandpaper around an appropriately sized dowel. I could have used PSA backed sandpaper or double-face taped the sandpaper to the dowel, but these options are prone to heat failure and make changing grits too time consuming.

    Hole Sander Cut

     

     

    The solution was to wrap a piece of sandpaper roll around the dowel after slipping it through a slot cut in the end of the dowel. This allows you to select a dowel slightly smaller than the hole to be sanded and cut a slot across one end as long as the roll sandpaper is wide.

     

     

    Hole Sander Wrap

    I have found that how you wrap the sandpaper roll section matters. Slip the sandpaper into the slot with 1/4-1/2" exposed through one side, and the remainder out the other, about 1-1/2 turns around the dowel. The long end wraps over the short end, helping to keep the sandpaper roll held in the slot.

    Now your drill can rapidly and cleanly sand the inside of various-sized holes. I have found that with the proper length of sandpaper roll (this is where the 1-1/2 wraps around the dowel comes from) you can even move from hole to hole without stopping the drill or needing to hold the wrap to insert it.

    As ever, we encourage your comments and ideas. You can comment here on the blog, on our Facebook page, or on our Twitter account.

  • 5 Sandpaper Hacks for Spring Gardening

    Spring is finally here, and with the warmer weather my mind turns to gardening. Early spring is a prime time to get your tools ready and your seedlings started – and on their way to the beautiful plants you will enjoy this summer. So what better tool is there to get your spring gardening going than sandpaper? Yes, that’s right, sandpaper. Here are my five favorite sandpaper-inspired spring gardening hacks:

    Remove rust from toolsRemove rust from tools. If you’re anything like me, you probably have a few tools that are showing a bit of rust after sitting all winter. Not to worry - I find that 80-grit sandpaper is coarse enough to remove a light coat of rust from tools like spades, hoes and trowels. Just work methodically from the center toward the edges, using light pressure until the rust is gone. If you have a heavier amount of rust to remove, you may need to use a wire brush before applying sandpaper. And don’t forget to protect the cleaned tool buy rubbing it with a light machine oil when you are done.

    Remove burrs from clipper blades. Disassemble the clippers so that the blades can be worked separately. Secure a piece of 320-grit sandpaper to your work surface then place the back side of one clipper blade against the sandpaper and work in a circular motion until all burrs are removed; repeat with the second blade. Wipe clean, apply a light machine oil and reassemble.

    Revive handles. This one may seem a bit obvious, but it’s often overlooked. A few minutes spent sanding splinters and peeling paint from handles can make them much more comfortable – and safe – to use. Remember to protect any bare wood when you are done!

    Scarify seeds with sandpaper

     

    Give seeds a head start. Some seeds, like nasturtiums, peas, and beans, have a thick coating that makes them harder to germinate. One method of speeding up germination is a process called scarification, and sandpaper is an excellent tool for this. Simply put 6-10 seeds on a piece of sandpaper and place a second piece on top. Then rub the seeds between the two pieces of sandpaper for a few seconds. Now your seeds are ready to be planted!

     

     

    Deter slugs with sandpaperProtect your babies! Slugs are a bane in any garden, but they are especially dangerous to tender new plants and shoots. Slugs have tender bellies and won’t crawl across sandpaper, so it’s a great slug deterrent! The easiest way to do this is to create a collar of sandpaper by cutting a slit to the center of an orbital sander disc. Slide the collar over the plant stem and say goodbye to slugs eating your baby plants!

    The great thing about each of these tips is that they can all be done with USED sandpaper. Yup – you don’t have to dip into your stash of the good stuff – just save up your old sandpaper and get one more use out of it. It’s good for the environment – and your garden too!

    I hope you find these garden sandpaper hacks as useful as I do. Please reach out with comments below or on Facebook. Don't forget to follow us on Twitter and subscribe to our YouTube Channel too!

  • Plan for Success - Sanding Supplies ETA

    We’ve all heard the phrase, "timing is everything," and while we here at 2Sand.com think timing is certainly important, we don’t believe ‘everything’ starts and ends with timing. When it comes to the success of projects, we tend to agree with President Dwight D. Eisenhower when he said “planning is everything.” Without planning, even the simplest of tasks can go awry and the ability to put perfect timing into play is minimal.

    Estimate Shipping and Tax

    Planning allows you to look into the future, decide how that future will look, and then take action today to make it happen. It is often the source of inspiration that pushes you to innovate, by creating new solutions to make your vision of tomorrow a reality. Planning also gives you the ability to manage change, determine timing, and even practice perfect timing to make certain that events occur when you want them to happen: things like getting your sanding supplies when you need them.

    2Sand.com recently launched a new feature in your shopping cart and checkout to help you manage your sanding product needs and estimate when you will receive your order. For FedEx and UPS shipping options, we now provide shipping cost AND an estimate of when you should expect delivery based on your location and shipping method selected. This new estimation feature not only takes into consideration shipping time, but also lead, packaging, and handling times, giving you a true idea of when your sanding discs, sandpaper rolls, and sanding belts should be at your door.

    Go ahead and try it – go shopping for the sanding supplies you need, then complete the Country, State/Province and Zip/Postal Code information in the Estimate Shipping and Tax box below your products. Click the Get a Quote button and – voila! Your shipping options, delivery estimates and cost are all laid out for you.

    We hope you find this new feature to be as handy as we do and make it part of your plan for success in your shop!

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